How to Reduce Ice and Frost in Your Cold Store.
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Ice and frost build-up in cold stores can cause significant operational challenges, from safety hazards to reduced energy efficiency. Understanding how ice and frost form, why they are problematic, and how to prevent them is crucial for maintaining a well-functioning and cost-effective cold storage environment.
How Ice and Frost Is Formed
Ice and frost accumulate when warm, humid air enters a cold store. The cold temperatures inside the store cause the moisture in the incoming air to condense and freeze on floors, walls, and equipment. This is especially common in high-traffic areas where doors are frequently opened, or when traditional barriers like PVC strip curtains fail to maintain adequate climate separation.
The Problems with Ice and Frost
While ice and frost may seem like a minor inconvenience, they can lead to significant issues, including:
– Safety Hazards: Ice buildup on floors creates slippery surfaces, increasing the risk of slips and falls for workers.
– Product Quality: Frost accumulation on stored goods can compromise product integrity, particularly in industries like food and pharmaceuticals.
– Operational Downtime: Excessive ice may require frequent defrosting and maintenance, leading to costly downtime.
Why PVC Strip Curtains Are Inefficient
Many cold stores rely on PVC strip curtains as a barrier to separate warm and cold environments. However, these curtains are far from effective in preventing ice and frost buildup:
– Limited Climate Separation: PVC strip curtains do little to stop the flow of warm, humid air into the cold store. Gaps between the strips allow air to pass through easily.
– Frequent Replacement: Strips can tear or degrade over time, leading to higher maintenance costs and reduced performance.
– Inconvenience for Workers: PVC curtains can be awkward to navigate, slowing down operations in busy cold storage facilities.
How the CS Air Curtain Can Help
The CS Air Curtain from Thermoscreens is a game-changer for cold storage facilities looking to reduce ice and frost buildup. Here’s how it works:
– Effective Climate Separation: The CS Air Curtain creates an invisible barrier of high-velocity air that prevents warm, humid air from entering the cold store. This drastically reduces the risk of ice and frost formation.
– Energy Efficiency: By maintaining a consistent internal temperature, the CS Air Curtain reduces the strain on cooling systems, leading to lower energy consumption.
– Unobstructed Access: Unlike PVC curtains, the CS Air Curtain allows for smooth, unhindered access for workers and vehicles, improving operational efficiency.
– Lower Maintenance Costs: With no physical barriers to wear and tear, the CS Air Curtain requires minimal maintenance compared to PVC curtains, it will also reduce the number of defrosts required as the room will not become iced up.
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Testimonials
“We’ve been very pleased with your products and would like to continue using them as a design feature in all our shops.”
- Project Manager, large ice-cream manufacturer.
“Wrapped up and gone before the lunch service, great turnaround from order to delivery.”
- Director, Restaurant in Aldwych
“Thank you for having an excellent working relationship with me, you are a credit to Thermoscreens.”
- Technical Engineer, HVAC
“The new air curtains in the freezer room have completely eliminated any ice and frost build up around the room, including the evaporators. As the main reason for cold room failure, this will undoubtedly help to reduce costly downtime, stock loss and maintenance calls.”
- Refrigeration Manager at leading supermarket
“The units we installed at Birmingham this week. We really enjoyed installing your units and would like to use them moving forward with the other stores.”
- Installer, Restaurant in Birmingham
“I would like to take this opportunity to thank you all for your performance, we have all been very impressed with your response to queries and turnaround of air curtains.”
- Installer, HVAC
“Thank you for all your support. We couldn’t have won this project without your assistance.”
- Senior engineer